Leading Chain Conveyor Manufacturers

Chain conveyors may carry very wide or very long materials and are principally distinguished by a great performance. The advantages are its excellent temperature resistance (up to 800°C), the low conveying velocities, particularly in the case of abrasive bulk material, and the robust and dustproof design. Chain conveyor technology is used in many industrial sectors for production processes. For instance, chain conveyor systems are used in the automotive industry to move automobile parts through paint factories.

The white- and brown goods, metal-finishing, and distribution sectors employ chain conveyors extensively. The painting and coating business also uses chain conveyors, making painting simpler. In addition, higher productivity is made possible by keeping the products off the floor and attaching them to an above-head chain conveyor.

Working Principle of Chain Conveyors

An infinite chain is used in conveyors to transmit power and push material through a trough, either directly or by attaching it to the chain. At either end of the trough, sprockets are crossed by the chain. The maximum length of a chain conveyor is 90 meters (300 feet), most of which are under 30 meters (98 ft).

Chain conveyors transport many single pendants along a motorized continuous chain configuration. A motor moves the material suspended on pendants along the chain arrangement, and products are moved along an assembly line and or around a production or storage facility.

Types of Chain Conveyors

Drag Conveyors

Drag conveyors are used in bulk material handling to move solid material over a trough. They are also known as drag chain conveyors, scraper chain conveyors, and en-masse conveyors. They are employed in the mining and chemical industries, in municipal solid waste incinerators, and in manufacturing pellet fuel to move materials like cement clinker, ash, and sawdust.

Whether the chain links have evident flights or paddles attached determines how drag conveyors, scraper conveyors, and flight conveyors differ. A flight conveyor uses a succession of wood, metal, or plastic flights attached to the chain at regular intervals to push the material along the trough, as opposed to a drag conveyor, which pushes the material straight along the chain.

Apron Conveyors

A continuous carrying surface that creates a leakproof bed appropriate for bulk goods without containers is provided by apron conveyors, which are endless chains with coupled overlapping and interlocking plates.

Plain Chain Conveyors

These do not have any attached auxiliary members and carry loads directly on the chain links. The chains move along rails, and their top surfaces protrude enough above the tracks to accommodate a variety of flat objects. These chains are frequently used to transport goods like boxes and cases.

Types of Conveyor Chains

Conveyor chains come in a wide variety of varieties. Examples comprise:

Hollow-Bearing Pin Chains

Attachments can be bolted to a chain's external links and hollow bearing pins. However, bolted attachments should not span the internal link to guarantee the conveyor chain's freedom of articulation.

Deep-Link Chains

Deep side plates on deep-link chains enable continuous carrying above the roller's edge. Conical-shaped bearing pins can be solid or hollow.

Solid Bearing-Pin Conveyor Chains

The pitch, interior width, and roller diameter of the solid bearing-pin chain are identical to those of the hollow bearing-pin chain. However, the solid-pin chain is made for more demanding conditions.

Chain Conveyor Applications

Coal mining, food processing, sewage treatment, and timber harvesting are examples of applications. Other applications for conveyor chains include sorting, handling, and material conveyors, as well as agricultural, bakery, harvesting, and textile machinery.

Heavy unit loads like pallets, grid boxes, and industrial containers are typically transported using chain conveyors. These conveyors can be set up with a single chain strand or two. When a load is placed on chains, friction causes the load to move forward. In general, chain conveyors require relatively little user maintenance and are simple to build.

Advantages of Chain Conveyors

• Due to the space between individual branches and the large load capacity, it is possible to transport goods that are very wide or very long up to the level of the upper conveyor branch.
• Conveyors are quickly assembled and delivered; the regular version takes up to 14 days to arrive.
• Conveyors are "made-to-measure" or produced under customer specifications.
• An optional number of branches depending on the type of material being transported, the ability to replace individual chain links rather than the entire chain, and the ability to perform special technological or manufacturing operations directly on the conveyor (for example, blowing, degreasing, and draining the oil into the tub underneath the conveyor) are all advantages of chain conveyors.
• The conveyor's skeleton comprises modular system profiles that may be easily connected to other profiles or technologies, giving the conveyor the potential for future modification.

Disadvantages of Chain Conveyors

• 30% of the total power is consumed at no load, which is significant.
• It is not appropriate for long-distance travel.
• Accidents involving chains falling and jumping are frequent.
• It uses a lot of steel—high price.

Choosing the Right Chain Conveyors Manufacturer

To make sure you have the most positive outcome when purchasing Chain Conveyors from a Chain Conveyors Supplier, it is important to compare at least 5 Companies using our Chain Conveyors directory. Each Chain Conveyor Manufacturer has a business profile page that highlights their areas of experience and capabilities and a contact form to directly communicate with the manufacturer for more information or request a quote. Review each Chain Conveyors company website using our patented website previewer to get an idea of what each company specializes in, and then use our simple RFQ form to contact multiple Chain Conveyors businesses with the same quote.